Study on Composite Design Suitable for High Hardness and Strong Abrasive Formation
Abstract - 146
PDF

Keywords

Bit, Composite sheet, Cutting elements, Non-planar interface, Rock breaking efficiency.

How to Cite

1.
Song D, Yang Y, Ren H. Study on Composite Design Suitable for High Hardness and Strong Abrasive Formation. J. Adv. Therm. Sci. Res. [Internet]. 2021 Dec. 17 [cited 2025 Jan. 15];8:41-9. Available from: https://avantipublishers.com/index.php/jatsr/article/view/1117

Abstract

PDC (Polycrystalline Diamond Compact bit) composite is the most important cutting element of petroleum bit, which performance directly affects the service effect and service life of the bit. During the drilling process, the cutter will produce a large amount of friction heat when cutting the rock, resulting in a sharp increase in the internal temperature of the cutter. When the temperature reaches a certain value, thermal wear and tear are very easy to occur, which will not only cause diamond delamination but also reduce the wear resistance of the cutter. Under the action of impact load, impact failure is more likely to occur, which greatly reduces the service life of the cutter and the rock-breaking efficiency of the drill bit. Therefore, this paper studies the composite interface suitable for high-temperature drilling through the changes of cutting tooth temperature field and stress field with different interface shapes, which shows that the non-planar interface is more suitable for improving the cutting tooth life of composite under the action of comprehensive stress field.

https://doi.org/10.15377/2409-5826.2021.08.5
PDF

References

Qian YL. Hydraulic Research of PDC bit [D]. Southwest Petroleum University, 2002.

Ren HT. Research on digital drilling simulation analysis technology of PDC bit [D]. Southwest Petroleum University, 2009.

Lin TP, Hood M, Cooper GA, et al. Residual stresses in polycrystalline diamond compacts [J]. J Am Ceram Soc. 1994; 77(6): 1 562-1568. https://doi.org/10.1111/j.1151-2916.1994.tb09757.x

Krawitz AD, Winholtz RA, Drake EF, et al. Residual stress in polycrystalline diamond compacts [J]. Int J Refract Metals Hard Mater. 1999; 17: 117-122. https://doi.org/10.1016/S0263-4368(99)00007-4

Li L, Zhou C. Calculation and analysis of macro residual stress of polycrystalline diamond composites by finite element method [J]. Rare Metals Cemented Carbide, 2013; (06): 67-70.

Robert HF, Devonshire AA. Composite polycrystalline diamond compact with improved impact and thermal stability [P], USA: United States Patent 5645617, 1997.

Zhang XH, Han JC, Wang BL, et al. Combustion synthesis and residual stress analysis of TiC Ni functionally gradient materials [J]. Acta Astronautica Sinica, 2001; (01): 89-94.

Deng FM, Chen QW. PDC super-hard composite cutting tool material and its application [M]. Chemical Industry Press, 2003.

Wang JG. Failure analysis and residual stress finite element simulation of polycrystalline diamond composite (PDC) [D]. Shandong University, 2017.

Shen Y, Zhang Y, Shi J, et al. Composite cutter substrate to mitigate residual stress: US, US 8702825 B2 [P]. 2014.

Frushour RH. Composite polycrystalline diamond compact with improved impact resistance: US. US5011515 [P]. 1991.

Hardy JW, Pope BJ, Graham KG, et al. Composite polycrystalline cutting element with improved fracture and delamination resistance: US, US5355969 [P]. 1994.

Phaal C. Abrasive product: US, US 5007207 A[P]. 1991.

Newton A. Elements faced with super hard matetial: US, US5605199 [P]. 1997.

Flood GM, Johnson DM, Knemeyer FS, et al. Composite polycrystalline cutting element with diamond ridge pattern: US, US 5829541 A[P]. 1998.

Meiners MJ, Doster ML, Skeem MR, et al. Superabrasive cutter having optimized table thickness and arcuate table-to-substrate interfaces: US, US6527069 B1[P]. 2003.

Wang HY. Residual stress of polycrystalline diamond composite (PDC) and failure mechanism of anchor bit. Wuhan University of Technology, 2013.

Xu G, Chen F, Xu GP, et al. Thermal residual stress analysis of polycrystalline diamond composites with different interface morphology [J]. Superhard Mater Eng. 2007; 19(004): 10-15.

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

Copyright (c) 2021 Dongdong Song, Yingxin Yang, Haitao Ren

Downloads

Download data is not yet available.