Thermal-Economic Analysis of an Organic Rankine Cycle System with Direct Evaporative Condenser

Authors

  • Xiaohui Yu Hebei Key Laboratory of Thermal Science and Energy Clean Utilization, School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401, PR China
  • Jiabao Geng Hebei Key Laboratory of Thermal Science and Energy Clean Utilization, School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401, PR China
  • Zhi Gao Hebei Key Laboratory of Thermal Science and Energy Clean Utilization, School of Energy and Environment Engineering, Hebei University of Technology, Tianjin 300401, PR China

DOI:

https://doi.org/10.15377/2409-5826.2023.10.4

Keywords:

Economic analysis, Organic rankine cycle, Dynamic performance, Thermodynamic analysis, Direct evaporative condenser

Abstract

The organic Rankine cycle (ORC) system for power generation has proven to be an effective technology for low-temperature waste heat utilization. Accurate prediction and comprehensive comparison of system performance under different conditions are necessary for the development and application of suitable ORC configurations. This paper proposed an organic Rankine cycle (ORC) system using a direct evaporative condenser to realize performance enhancement and analyzed its dynamic performance based on the actual climatic condition, which is beneficial for the performance optimization of this system. This study begins with an introduction to the thermal economics model of the proposed system and evaluates the performance of the system based on the 3E (energy, exergy, economy) analysis method. Secondly, four candidate working fluids were compared and analyzed, leading to the selection of R142b as the best working fluid for the proposed system. Finally, the dynamic performance of the proposed system using the working fluid of R142b was analyzed based on the hourly environment temperature. The result showed that the net thermos-electric conversion efficiency of the system was negatively correlated with the ambient wet-bulb temperature. The annual average exergy efficiency of the system is about 65.79%, and the average exergy loss of the heat absorption unit, evaporative condenser, pump, and expander account for 61.07%, 6.92%, 2.99%, and 29.01% of the exergy loss of the system respectively. In the case 8760 h of operation per year, the payback period of the proposed ORC system using direct evaporative condenser is about 2.14 years.

Downloads

Download data is not yet available.

References

Mahmoudi A, Fazli M, Morad MR. A recent review of waste heat recovery by organic rankine cycle. Appl Therm Eng. 2018; 143: 660-75. https://doi.org/10.1016/j.applthermaleng.2018.07.136 DOI: https://doi.org/10.1016/j.applthermaleng.2018.07.136

Singh AK, Samsher. Techno-environ-economic-energy-exergy-matrices performance analysis of evacuated annulus tube with modified parabolic concentrator assisted single slope solar desalination system. J Clean Prod. 2022; 332: 129996. https://doi.org/10.1016/j.jclepro.2021.129996 DOI: https://doi.org/10.1016/j.jclepro.2021.129996

Singh AK. An inclusive study on new conceptual designs of passive solar desalting systems. Heliyon. 2021; 7(2): E05793. https://doi.org/10.1016/j.heliyon.2020.e05793 DOI: https://doi.org/10.1016/j.heliyon.2020.e05793

Singh AK. Mathematical analysis of optimized requisites for novel combination of solar distillers. J Eng Res. 17 June 2023 [In press]. https://doi.org/10.1016/j.jer.2023.100121 DOI: https://doi.org/10.1016/j.jer.2023.100121

Srivastava BK, Shankar V, Singh AK. Low-speed wind power generation system: An overview. Lecture Notes in Mechanical Engineering, Singapore: Springer; 2023, p. 189-98. https://doi.org/10.1007/978-981-19-3498-8_17 DOI: https://doi.org/10.1007/978-981-19-3498-8_17

Singh AK, Kumar P, Kishore R, Singh P, Kant N, Singh P, et al. Stumpy-paced green power generation system. 2021 4th International Conference on Recent Developments in Control, Automation & Power Engineering (RDCAPE), Noida: IEEE; 2021, p. 351-5. https://doi.org/10.1109/RDCAPE52977.2021.9633633 DOI: https://doi.org/10.1109/RDCAPE52977.2021.9633633

Singh AK, Gautam S. Optimum techno-eco performance requisites for vacuum annulus tube collector–assisted double-slope solar desaltification unit integrated modified parabolic concentrator. Environ Sci Pollut Res. 2022; 29: 34379-405. https://doi.org/10.1007/s11356-021-18426-x DOI: https://doi.org/10.1007/s11356-021-18426-x

Romero RJ, Cerezo J, Rodríguez Martínez A, Hernández Luna G, Montiel Gutiérrez M. On the dimensionless absorption heat pump widespread. J Adv Therm Sci Res. 2021;8:10–20. https://doi.org/10.15377/2409-5826.2021.08.2 DOI: https://doi.org/10.15377/2409-5826.2021.08.2

Luo X, Liang Z, Guo G, Wang C, Chen Y, Ponce-Ortega JM, et al. Thermo-economic analysis and optimization of a zoetropic fluid organic Rankine cycle with liquid-vapor separation during condensation. Energy Convers Manag. 2017; 148: 517-32. https://doi.org/10.1016/j.enconman.2017.06.002 DOI: https://doi.org/10.1016/j.enconman.2017.06.002

Yan L, Liu J, Ying G, Zhang N. Simulation analysis of flue gas waste heat utilization retrofit based on ORC system. Energy Eng. 2023; 120: 1919-38. https://doi.org/10.32604/ee.2023.027546 DOI: https://doi.org/10.32604/ee.2023.027546

Arjunan P, Gnana Muthu JH, Somanasari Radha SL, Suryan A. Selection of working fluids for solar organic rankine cycle—A review. Int J Energy Res. 2022; 46: 20573-99. https://doi.org/10.1002/er.7723 DOI: https://doi.org/10.1002/er.7723

Shahverdi K, Loni R, Ghobadian B, Monem MJ, Gohari S, Marofi S, et al. Energy harvesting using solar ORC system and Archimedes Screw Turbine (AST) combination with different refrigerant working fluids. Energy Convers Manag. 2019; 187: 205-20. https://doi.org/10.1016/j.enconman.2019.01.057 DOI: https://doi.org/10.1016/j.enconman.2019.01.057

Thurairaja K, Wijewardane A, Jayasekara S, Ranasinghe C. Working fluid selection and performance evaluation of ORC. Energy Procedia. 2019; 156: 244-8. https://doi.org/10.1016/j.egypro.2018.11.136 DOI: https://doi.org/10.1016/j.egypro.2018.11.136

Ma W, Liu T, Min R, Li M. Effects of physical and chemical properties of working fluids on thermodynamic performances of medium-low temperature organic Rankine cycles (ORCs). Energy Convers Manag. 2018; 171: 742-9. https://doi.org/10.1016/j.enconman.2018.06.032 DOI: https://doi.org/10.1016/j.enconman.2018.06.032

Tchanche BF, Papadakis G, Lambrinos G, Frangoudakis A. Fluid selection for a low-temperature solar organic Rankine cycle. Appl Therm Eng. 2009; 29: 2468-76. https://doi.org/10.1016/j.applthermaleng.2008.12.025

Almohammadi BA, Al-Zahrani A, Refaey HA, Attia E-A, Fouda A. Energy analysis of a novel solar tri-generation system using different ORC working fluids. Case Stud Therm Eng. 2023; 45: 102918. https://doi.org/10.1016/j.csite.2023.102918 DOI: https://doi.org/10.1016/j.csite.2023.102918

Zhao S, Abed AM, Deifalla A, Al-Zahrani A, Aryanfar Y, García Alcaraz JL, et al. Competitive study of a geothermal heat pump equipped with an intermediate economizer for various ORC working fluids. Case Stud Therm Eng. 2023; 45: 102954. https://doi.org/10.1016/j.csite.2023.102954 DOI: https://doi.org/10.1016/j.csite.2023.102954

Yang F, Zhang H, Song S, Bei C, Wang H, Wang E. Thermoeconomic multi-objective optimization of an organic rankine cycle for exhaust waste heat recovery of a diesel engine. Energy. 2015; 93: 2208-28. https://doi.org/10.1016/j.energy.2015.10.117 DOI: https://doi.org/10.1016/j.energy.2015.10.117

Manfredi M, Spinelli A, Astolfi M. Definition of a general performance map for single stage radial inflow turbines and analysis of the impact of expander performance on the optimal ORC design in on-board waste heat recovery applications. Appl Therm Eng. 2023; 224: 119857. https://doi.org/10.1016/j.applthermaleng.2022.119857 DOI: https://doi.org/10.1016/j.applthermaleng.2022.119857

Le VL, Feidt M, Kheiri A, Pelloux-Prayer S. Performance optimization of low-temperature power generation by supercritical ORCs (organic Rankine cycles) using low GWP (global warming potential) working fluids. Energy. 2014; 67: 513-26. https://doi.org/10.1016/j.energy.2013.12.027 DOI: https://doi.org/10.1016/j.energy.2013.12.027

Hou Z, Wei X, Ma X, Meng X. Exergoeconomic evaluation of waste heat power generation project employing organic rankine cycle. J Clean Prod. 2020; 246: 119064. https://doi.org/10.1016/j.jclepro.2019.119064 DOI: https://doi.org/10.1016/j.jclepro.2019.119064

Behzadi A, Gholamian E, Houshfar E, Habibollahzade A. Multi-objective optimization and exergoeconomic analysis of waste heat recovery from Tehran’s waste-to-energy plant integrated with an ORC unit. Energy. 2018; 160: 1055-68. https://doi.org/10.1016/j.energy.2018.07.074 DOI: https://doi.org/10.1016/j.energy.2018.07.074

Tooli A, Fallah M, Mosaffa AH. A comparative study on the integration of different types of supercritical CO2 with ORC using high-temperature heat source from energy, exergy, and exergoeconomic (3E) viewpoint. J Braz Soc Mech Sci Eng. 2023; 45: Article number: 366. https://doi.org/10.1007/s40430-023-04281-z DOI: https://doi.org/10.1007/s40430-023-04281-z

Ping X, Yang F, Zhang H, Xing C, Pan Y, Yang H, et al. A synergistic multi-objective optimization mixed nonlinear dynamic modeling approach for organic Rankine cycle (ORC) under driving cycle. Appl Therm Eng. 2023; 228: 120455. https://doi.org/10.1016/j.applthermaleng.2023.120455 DOI: https://doi.org/10.1016/j.applthermaleng.2023.120455

Ashwni NA, Sherwani AF. Exergy analysis and multi-objective optimisation of ORC using NSGA-II. Int J Exergy. 2023; 40: 130-43. https://doi.org/10.1504/IJEX.2023.128775 DOI: https://doi.org/10.1504/IJEX.2023.128775

Hajidavalloo E, Eghtedari H. Performance improvement of air-cooled refrigeration system by using evaporatively cooled air condenser. Int J Refrig. 2010; 33: 982-8. https://doi.org/10.1016/j.ijrefrig.2010.02.001 DOI: https://doi.org/10.1016/j.ijrefrig.2010.02.001

Junior ICA, Smith-Schneider P. Consolidated experimental heat and mass transfer database for a reduced scale evaporative condenser. Int J Refrig. 2016; 66: 21-31. https://doi.org/10.1016/j.ijrefrig.2015.12.006 DOI: https://doi.org/10.1016/j.ijrefrig.2015.12.006

Wei J, Liu J, Xu X, Ruan J, Li G. Experimental and computational investigation of the thermal performance of a vertical tube evaporative condenser. Appl Therm Eng. 2019; 160: 114100. https://doi.org/10.1016/j.applthermaleng.2019.114100 DOI: https://doi.org/10.1016/j.applthermaleng.2019.114100

Hashim RH, Hammdi SH, Eidan AA. Enhancement of air conditioning system using direct evaporative cooling: Experimental and theoretical investigation. Open Eng. 2023; 13: 20220415. https://doi.org/10.1515/eng-2022-0415 DOI: https://doi.org/10.1515/eng-2022-0415

Kim B-J, Jo S-Y, Jeong J-W. Energy performance enhancement in air-source heat pump with a direct evaporative cooler-applied condenser. Case Stud Therm Eng. 2022; 35: 102137. https://doi.org/10.1016/j.csite.2022.102137 DOI: https://doi.org/10.1016/j.csite.2022.102137

Naveenprabhu V, Suresh M. Performance studies on a water chiller equipped with natural fiber cooling pad based evaporative condenser. Ind Crops Prod. 2023; 201: 116923. https://doi.org/10.1016/j.indcrop.2023.116923 DOI: https://doi.org/10.1016/j.indcrop.2023.116923

Dong S, Zhang Y, He Z, Yu X, Zhang Y, Kong X. Optimum design method of organic rankine cycle system based on semi-empirical model and experimental validation. Energy Convers Manag. 2016; 108: 85-95. https://doi.org/10.1016/j.enconman.2015.10.083 DOI: https://doi.org/10.1016/j.enconman.2015.10.083

Fernández FJ, Prieto MM, Suárez I. Thermodynamic analysis of high-temperature regenerative organic Rankine cycles using siloxanes as working fluids. Energy. 2011; 36: 5239-49. https://doi.org/10.1016/j.energy.2011.06.028 DOI: https://doi.org/10.1016/j.energy.2011.06.028

Zhang X, Bai H, Zhao X, Diabat A, Zhang J, Yuan H, et al. Multi-objective optimisation and fast decision-making method for working fluid selection in organic Rankine cycle with low-temperature waste heat source in industry. Energy Convers Manag. 2018; 172: 200-11. https://doi.org/10.1016/j.enconman.2018.07.021 DOI: https://doi.org/10.1016/j.enconman.2018.07.021

Hu K, Zhang Y, Yang W, Liu Z, Sun H, Sun Z. Energy, exergy, and economic (3E) analysis of transcritical carbon dioxide refrigeration system based on ORC system. Energies (Basel). 2023; 16(4): 1675. https://doi.org/10.3390/en16041675 DOI: https://doi.org/10.3390/en16041675

Meng Z, Meng Z, Lu W, Zhu Z, Sun Y. Research on heat exchange and control method of the evaporative condenser in the equipment of flax fiber modification. Appl Therm Eng. 2016; 100: 595-601. https://doi.org/10.1016/j.applthermaleng.2016.02.011 DOI: https://doi.org/10.1016/j.applthermaleng.2016.02.011

Bu S, Yang X, Li W, Su C, Dai W, Wang X, et al. Energy, exergy, exergoeconomic, economic, and environmental analyses and multiobjective optimization of a SCMR–ORC system with zeotropic mixtures. Energy. 2023; 263: 125854 . https://doi.org/10.1016/j.energy.2022.125854 DOI: https://doi.org/10.1016/j.energy.2022.125854

Jiang Y, Zhan L, Tian X, Nie C. Thermodynamic performance comparison and optimization of sCO2 brayton cycle, tCO2 brayton cycle and tCO2 rankine cycle. J Therm Sci. 2023; 32: 611-27. https://doi.org/10.1007/s11630-023-1708-z DOI: https://doi.org/10.1007/s11630-023-1708-z

Wu Z, Sha L, Zhao M, Wang X, Ma H, Zhang Y. Performance analyses and optimization of a reverse carnot cycle-organic Rankine cycle dual-function system. Energy Convers Manag. 2020; 212: 112787. https://doi.org/10.1016/j.enconman.2020.112787 DOI: https://doi.org/10.1016/j.enconman.2020.112787

Harby K, Gebaly DR, Koura NS, Hassan MS. Performance improvement of vapor compression cooling systems using evaporative condenser: An overview. Renew Sustain Energy Rev. 2016; 58: 347-60. https://doi.org/10.1016/j.rser.2015.12.313 DOI: https://doi.org/10.1016/j.rser.2015.12.313

Yao S, Zhang Y, Yu X. Thermo-economic analysis of a novel power generation system integrating a natural gas expansion plant with a geothermal ORC in Tianjin, China. Energy 2018;164:602–14. https://doi.org/10.1016/j.energy.2018.09.042 DOI: https://doi.org/10.1016/j.energy.2018.09.042

Marcello S. On the exergoeconomic assessment of employing Kalina cycle for GT-MHR waste heat utilization. Energy Convers Manag. 2015; 90: 364-74. https://doi.org/10.1016/j.enconman.2014.11.039 DOI: https://doi.org/10.1016/j.enconman.2014.11.039

Campos Rodríguez CE, Escobar Palacio JC, Venturini OJ, Silva Lora EE, Cobas VM, Marques dos Santos D, et al. Exergetic and economic comparison of ORC and Kalina cycle for low temperature enhanced geothermal system in Brazil. Appl Therm Eng. 2013; 52: 109-19. https://doi.org/10.1016/j.applthermaleng.2012.11.012 DOI: https://doi.org/10.1016/j.applthermaleng.2012.11.012

Yang H, Xu C, Yang B, Yu X, Zhang Y, Mu Y. Performance analysis of an Organic Rankine Cycle system using evaporative condenser for sewage heat recovery in the petrochemical industry. Energy Convers Manag. 2020; 205: 112402. https://doi.org/10.1016/j.enconman.2019.112402 DOI: https://doi.org/10.1016/j.enconman.2019.112402

Mosaffa AH, Farshi LG, Infante Ferreira CA, Rosen MA. Exergoeconomic and environmental analyses of CO2/NH3 cascade refrigeration systems equipped with different types of flash tank intercoolers. Energy Convers Manag. 2016; 117: 442-53. https://doi.org/10.1016/j.enconman.2016.03.053 DOI: https://doi.org/10.1016/j.enconman.2016.03.053

Mosaffa AH, Mokarram NH, Farshi LG. Thermo-economic analysis of combined different ORCs geothermal power plants and LNG cold energy. Geothermics. 2017; 65: 113-25. https://doi.org/10.1016/j.geothermics.2016.09.004 DOI: https://doi.org/10.1016/j.geothermics.2016.09.004

Liu Q, Duan Y, Yang Z. Effect of condensation temperature glide on the performance of organic Rankine cycles with zeotropic mixture working fluids. Appl Energy. 2014; 115: 394-404. https://doi.org/10.1016/j.apenergy.2013.11.036 DOI: https://doi.org/10.1016/j.apenergy.2013.11.036

Hærvig J, Sørensen K, Condra TJ. Guidelines for optimal selection of working fluid for an organic Rankine cycle in relation to waste heat recovery. Energy. 2016; 96: 592-602. https://doi.org/10.1016/j.energy.2015.12.098 DOI: https://doi.org/10.1016/j.energy.2015.12.098

Tchanche BF, Papadakis G, Lambrinos G, Frangoudakis A. Fluid selection for a low-temperature solar organic rankine cycle. Appl Therm Eng. 2009; 29: 2468-76. https://doi.org/10.1016/j.applthermaleng.2008.12.025 DOI: https://doi.org/10.1016/j.applthermaleng.2008.12.025

Darvish K, Ehyaei M, Atabi F, Rosen M. Selection of optimum working fluid for organic rankine cycles by exergy and exergy-economic analyses. Sustainability. 2015; 7: 15362-83. https://doi.org/10.3390/su71115362 DOI: https://doi.org/10.3390/su71115362

Downloads

Published

2023-12-20

Issue

Section

Effective Tools for Low-Grade Thermal Energy Storage and Utilization

How to Cite

1.
Thermal-Economic Analysis of an Organic Rankine Cycle System with Direct Evaporative Condenser. J. Adv. Therm. Sci. Res. [Internet]. 2023 Dec. 20 [cited 2026 Feb. 20];10:41-58. Available from: https://avantipublishers.com/index.php/jatsr/article/view/1425

Similar Articles

31-40 of 60

You may also start an advanced similarity search for this article.

Most read articles by the same author(s)